Energy saving and noise reduction advantages of dual servo drive control system in High Speed ​​Injection Molding Machine

1. Working principle of dual servo drive system
The dual servo drive control system consists of two servo motors and an efficient electronic control system, which respectively control different functional parts of the injection molding machine, such as mold opening and closing, injection, mold closing and other key operations. Compared with the traditional electric drive system, the dual servo drive system can dynamically adjust the power output according to the actual working conditions by accurately controlling the speed and torque of the motor, and realize precise control of each action.

2. Energy saving effect: Optimize energy consumption
The energy saving advantages of the dual servo drive control system are reflected in the following aspects:

Dynamic adjustment of energy output: The power output of the servo motor is adjusted according to the operating requirements of the injection molding machine, avoiding the energy waste caused by fixed power operation in the mechanical system. When the machine is in a low load or idle state, the output power of the servo motor is automatically reduced to achieve energy saving effect; when the load increases, the system can respond instantly and provide sufficient power to ensure stable production.

Efficient power conversion: The dual servo drive system uses efficient motors and advanced control algorithms to greatly improve the efficiency of energy conversion. Traditional mechanical drive systems usually transmit power through hydraulic systems, which results in large energy losses. The servo system reduces the reliance on hydraulic systems and is driven directly by electricity, which reduces energy losses and improves overall energy efficiency.

Save energy costs: The application of dual servo drive control systems can effectively reduce the energy consumption required by high-energy-consuming traditional drive systems, such as hydraulic systems. According to the product information provided, the High Speed ​​Injection Molding Machine can achieve significant energy savings, reduce the company's energy expenditure, and improve the economic benefits of production after adopting this system.

3. Noise reduction effect: Reduce mechanical noise
The noise reduction advantages of the dual servo drive control system are mainly reflected in the following aspects:

Smooth operation: The servo motor has extremely high control accuracy, can achieve smooth acceleration and deceleration, and reduces the vibration and impact common in traditional mechanical drives. Compared with the hydraulic drive system, the servo drive system reduces the mechanical noise generated when the hydraulic oil flows. When the High Speed ​​Injection Molding Machine uses a dual servo drive system, it has less vibration and lower noise during operation, especially in high-frequency and high-load production, which can provide a quieter working environment.

Reduce wear of mechanical parts: Due to the precise control of the servo system, the machine is more stable during operation, reducing the intense friction between parts. When traditional mechanical systems are working, due to frequent start-stop, vibration and other factors, they often aggravate the wear of parts and generate loud noise. The servo system reduces the noise generated by friction by accurately controlling the action speed and torque output, effectively extending the service life of each part of the machine.

Low-noise working environment: The dual servo drive system of the High Speed ​​Injection Molding Machine reduces noise pollution during the injection molding process and improves the working environment of the workshop. For applications that require strict noise control, especially in the field of high-precision and continuous production, the use of dual servo drive control systems is particularly important. It can improve the working comfort of employees and reduce the impact of noise on other sensitive equipment.

4. Comprehensive advantages of dual servo drive system
Combined with the overall performance of the High Speed ​​Injection Molding Machine, the energy saving and noise reduction effects of the dual servo drive control system provide the equipment with significant competitive advantages. Specifically:

Efficient energy utilization: The precise control of the dual servo system improves energy utilization, allowing the High Speed ​​Injection Molding Machine to maintain efficient production while saving energy, reducing energy consumption and reducing production costs.

Improved equipment reliability: Due to the smooth operation and precise control of the servo motor, the equipment has a lower failure rate and maintenance costs. Compared with the traditional hydraulic system, the dual servo drive system is more stable, reduces the wear of the mechanical system, and improves the reliability of the equipment.

Environmental benefits: Reduced energy consumption and noise pollution, in line with the increasingly stringent environmental protection requirements of modern manufacturing, helping enterprises make positive contributions to energy conservation and emission reduction.