Thin Wall Product

1. Thin Wall Injection Molding

Thin wall injection molding is increasing in popularity as material costs continue to rise and delivery lead times are squeezed. Thin wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.

Advantages

Plastic packaging and plastic components that weigh less
Use of less plastic material – save on material costs
Lower overall part cost
Expanded packaging design options
Faster production speed, increased productivity, lower production cost

Applications

Thin wall plastic injection molding is used in a wide range of applications including:

  • Plastic packaging
  • Food packaging
  • Plastic housings
  • Medical devices
  • Medical disposables and medical device packaging
  • Consumer products and consumer product plastic packaging
  • Plastic containers and lids
  • Electronic housings and protection
  • Cell phone and handheld device components

But the fact is, thin wall molding is not easy to master, the process requirements for thin wall plastic injection molding and the thinner wall sections are different than those for standard plastic injection molding, with the need for higher pressures and molding speeds, faster cooling times, and modifications to part ejection and gating arrangements.

2. HIGHSUN HXH HIGHSPEED SERIES

As the first developer of highspeed injection molding machine in China, HIGHSUN has more experience in machine for thin wall packaging.
Besides the High-speed plastic injection molding machines, IML robotic systems, special thin wall plastic injection molds, and proper part design and material selection are also all critical to successful thin wall plastic injection molding.
Highsun would like to share our experience, and offer turkey soluton for you for kinds of thin-wall production.

Our machine advantage:

 

FEATURE FUNCTION
Linear guide Decrease with friction force for fast injection
Single injection cylinder Decrease inertia for injection and improve speed
Accumulator: control with pilot valve fulfill fast instant injection
New model PLC: Techmation Tech5 Flexible& Accurate controling of double servo-system, intelligent matching power in & out, display with “energy consumption” on screen.
NM infrared heating system Super energy saving (70% saving compare ordinary heating band); higher-efficiency heating: 15mins; better temperature holding
Magnetostrictive displacement sensor Linear, absolute measurement non-contact measurement; highest reliability
Rugged industrial displacement sensors
non-linear accuracy of ± 0.01%
Double oil tank Supply with two pump system, realize high-speed of the hydraulic response
Double cooling cylinder Separated two cooling system, progress with cooling efficiency for oil system
Oil lubrication timing setfor mechanical lubricating. Supply with clean lubrication system especially for food packing & medicine products

3. Thin walled plastic packaging

Its applications include plastic dairy containers and yogurt cups, frozen foods packaging, fruit and vegetables packaging, bakery packaging, ready meal packaging, packaging of juices, soups and meats, and much more! Thin wall plastic packaging is also being used to replace glass and cans for applications such as meats and preserves, because of the reduced packaging weight and wide range of packaging design opportunities.

Item

Weight(g)

Cavity

Cycle time(s)

IMM(high-speed)

450mlround box

Body: 10g

4cav

4-5s

HXH350

Cover: 4g

4cav

4-5s

HXH260

500ml label box

Body: 12g

4cav

4-5s

HXH350

Cover: 8g

4cav

4-5s

HXH260

750ml label box

Body: 13g

4cav

4-5s

HXH350

Cover: 9g

4cav

4-5s

HXH260

750ml round box

Body: 14g

4cav

4-5s

HXH350

Cover: 7g

4cav

4-5s

HXH260

1000ml label box

Body: 17g

4cav

4-5s

HXH350

Cover: 7g

4cav

4-5s

HXH260

1000ml round box

Body: 17g

4cav

4-5s

HXH350

Cover: 7g

4cav

4-5s

HXH260

1500ml label box

Body: 25g

2cav

5s

HXH350

Cover: 14g

2cav

5s

HXH260

1500ml round box

Body: 23g

2cav

5s

HXH350

Cover: 10g

2cav

5s

HXH260

2500ml round box

Body: 44g

1cav

5s

HXH350

Cover: 22g

1cav

5s

HXH350

4. Cutomization service

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