How does the smart power injection molding machine reduce energy consumption and cost?

In the context of the transformation and upgrading of the manufacturing industry, the smart power injection molding machine has become a key equipment for reducing energy consumption and production costs in the plastic processing industry with its advantages of high efficiency and energy saving and intelligent control. So, how does the smart power injection molding machine achieve energy saving and cost reduction during use?

1. Optimize process parameters and reduce energy consumption
Traditional injection molding machines rely on manual experience to adjust parameters, which is prone to increase scrap rate and energy consumption due to fluctuations in temperature, pressure, speed, etc. The optimized five-point elbow clamping structure has a central clamping effect and a larger mold opening stroke, lower shaft pin contact stress, and is more suitable for deep cavity product molding. The machine has a shorter idling cycle. The optimized elbow structure increases the life of the machine and reduces maintenance costs. The ejection part is equipped with a forced retraction device as standard, the ejection stroke is longer, and the ejection position can be freely adjusted.

2. Energy management, reducing electricity costs
Traditional hydraulic injection molding machines have high energy consumption, while intelligent power injection molding machines use servo motor drive + energy consumption monitoring system to achieve refined energy management. Compared with traditional hydraulic machines, servo motors supply energy on demand, reduce no-load losses, and save more than 40% of energy. The new generation of servo power system is more energy-saving and environmentally friendly; the oil pump motor drive system has increased power, shortened the product molding cycle, and broadened the molding process.

3. Predictive maintenance, reducing downtime and maintenance costs
Sudden equipment failure will cause production stagnation and high maintenance costs. Intelligent power injection molding machines use vibration + temperature sensors to achieve predictive maintenance. The rigid square plate and tie rod structure design meets international mold design standards, improves mold adaptability, reduces principal stress, makes the square plate more evenly stressed, extends the life of the tie rod, and more effectively fits and protects the mold.

4. Automated production, reducing labor and time costs
Manual operation is inefficient and prone to errors. Intelligent power injection molding machines are combined with automated production to achieve full process automation. The robotic arm automatically takes out the finished product, reduces manual intervention, and reduces production costs. The fully automatic thin oil lubrication system design ensures full coverage of lubrication and smoother lubrication. The built-in lubrication pump design saves rack space and improves transportation safety.