Servo Injection Moulding Machines for Energy Efficiency and Productivity

Update:04-06-2021
Summary:

Servo Injection Molding Machine is one of the most comm […]

Servo Injection Molding Machine is one of the most commonly used machines in industrial applications. It is a simple process of automatic injection of melted plastic or metal into a molded cavity by means of a pump or a pressurized system. It is used in a variety of industries such as automotive and electronics manufacture, printing, metalworking, dental procedures, aerospace and military applications, and others. Servo Injection Molding Machine is popular in the food processing industries, particularly in the food and beverage, pharmaceutical, and other health-related industries. There are a wide range of industrial applications servo machines are used for, which includes in aeronautical constructions, ship building, heating and cooling systems, furniture and appliance manufacturing, and textile production.

This type of machine has a motor-driven mechanism that supplies mechanical force to the arms of the machine. The arms rotate in a linear motion and thereby drive the plastic material into the cavities. The plastic material is allowed to cool, after which the cooling liquid is injected into the cavities to cool it down. The process is repeated several times to make multiple identical pieces of equipment.

The major advantage of using this type of machine is its energy-saving feature. Due to the continuous rotation of the servo system, there is low level of friction which results in improved efficiency of the entire process. Therefore, a high productivity can be achieved without the need for additional investments and work spaces. The continuous rotation of the arm and the internal flow of the fluid reduces the need for manual intervention, thereby ensuring reduced operating costs.

A Servo Injection Molding Machine, despite being expensive, offers long service life, with comparatively less repair and maintenance costs. The machine incorporates a sealed aluminum housing which prevents the contamination of the working surfaces and the possibility of corrosion. Due to the absence of an oil pump, the cooling liquid leaks from the machine and evaporates inside. This causes a reduction in the pressure, temperature and airflow in the machine.

The speed control options offered by the servo injection molding machine allow fine tuning of the process depending on the requirements of the customer. For example, different types of plastics are fed into the machine at different feed rates. This speeds up the process considerably and hence improves productivity.

In short, Servo Injection Molding Machines is a cost-effective and energy efficient alternative to the conventional methods of producing parts. It ensures maximum productivity and minimal wastage. Its durability, high reliability and excellent energy efficiency make it a highly popular machine among industrialists.
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