Home appliances

Both major and small appliances are often out in the open in consumers’ homes, so, it is important that the materials used in their design are both durable and visually appealing. Injection molding gives manufacturers a wide range of aesthetic options for appliances such as washers and dryers, dishwashers, ovens, refrigerators, freezers, ranges, and even small appliances like coffee makers and toaster ovens. When products look great in consumers’ homes and exceed their expectations in terms of quality, this helps brands develop favorable reputations.

Home appliance application

Injection molding machines handle almost all the manufacturing of plastic parts for small home appliances, primarily used for:

1. Housings/Bodies: This is the largest application category. Examples include the body of an electric kettle, the casing of a coffee maker, the main shell of a vacuum cleaner, the handle of a hairdryer, and the grip of an electric toothbrush. 

2.Internal Structural Parts: Such as the bracket inside a rice cooker, the component box in a coffee maker, the air duct in a vacuum cleaner, and the bases and stands for various appliances. 

3. See-through Components: The water level window of an electric kettle, the cup of a blender, the water tank of a humidifier, and the cover of an air purifier.

4. Buttons/Control Panels: The keys, knobs, and control panels with patterns or indicator lights on appliances. 

5. Lids/Accessories: The lid of a rice cooker, the cap of a kettle, the dustbin and nozzles of a vacuum cleaner, and the nozzle of a hairdryer. 

Difficulties and Challenges

High cosmetic quality requirements for products

Demand for strict dimensional accuracy and stability in products

Challenges posed by material diversity combined with product thin-walling and complex geometries

Production efficiency and cost pressures 

Our Technical Solutions

• HXM Servo Machine
•  Intelligent Servo Drive System
  Design Highlights: Permanent
  Magnet Synchronous Servo Motor +
  Closed-Loop Vector Control 
• T-Type High-Rigidity Platen System
  Monobloc T-box Tie-bar Housing (re-
  places traditional straight-plate
  platens)
  Multi-rib Reinforcement Design
•  Thermal Management Opti-
  mization SystemSystem
  Dual-circuit oil temp control (±1℃
  accuracy)
  Barrel zone PID heating (15% energy
  savings)
• High-Rigidity Linear Guide System
  Reduces motion deviation, ensuring
  precise linear motion trajectory of the
  screw and injection unit. Enhances
  injection molding consistency with
  repeat positioning accuracy of
  ±0.01mm.

• 

  Electric kettle bottom
  Machine: HXM258
• 

  Vacuum cleaner cover
  Machine: HXM530
• 

  Sound's part
  Machine: HXM1100
• 

  Air con front panel
  Machine: HXM2000

• 01
  
  Process & Mold Analysis & Design

  ● Raw Material Selection
  ● Product Design
  ● Mold Flow Analysis
  ● Mold Design Recommendations

• 02
  
  Equipment Selection Recommendations

  ● Product Performance
  ● Product Quality
  ● User-Friendliness
  ● Safety Requirements

• 03
  
  Whole-Plant Planning Recommendations

  ● Production Line Flow
  ● Layout, Man, Macie Marcrdng according to Process Flow
  ● Peripheral Automation
  ● Smart Connectivity

• 04
  
  Turnkey Solution Delivery

  ● Professional Installation and Commissioning
  ● On-Site Operator Training
  ● Molding Process Training

• 05
  
  After-Sales Service Solutions

  ● Preventive Maintenance (PM)
  ● Equipment Upgrade