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Home / Application / Auto Part

Application in autoparts

Exterior Parts: 
Front/Rear Bumpers 
Grilles 
Spoilers 
Wheel Arches / Fender Flares 
Door Handles 
Lamp Housings/Lenses 
Mirror Housings 
Side Skirts

Electrical & Electronic (E/E) Parts:
Sensor Housings/ Sensor Casings
Control Unit Housings/
ECU (Electronic Control Unit) Casings
Relay Boxes
Various Connectors

Interior Parts:
Instrument Panel (IP) Carriers /IP Trim Panels
Door Trim Panels
Center Console Panels/Trim
Air Vent Outlets /HVAC Vents
Steering Wheel Components
Seat Components (Back Panels, Adjusters)
Armrest Boxes / Center Armrest Storage
Roof Handles / Grab Handles
A/B/C Pillar Trim Panels
Carpet Substrates / Carpet Backing

Functional/Structural Parts:
Intake Manifolds
Engine Covers
Cooling Fans
Radiator Supports / Radiator Frames
Fuel Tanks (Multi-layer Co-injection)
Fuel System Components (Fuel Rails, Filter Housings)
Air Cleaner Housings / Air Filter Boxes
Battery Trays / Battery Housings (New Energy Vehicles)
Wiring Harness Connectors/Plugs
Switch Panels

Background: Automotive Parts Production - Complexity and Transformation

The automotive industry is the third most important consuming sector of polymers after packaging and building & construction. Therefore, changes in the material usage can have major implications on polymer demand and the financial performance of polymer producers.Currently, there are about 30,000 parts in a vehicle, out of which 1/3 are made of plastic. In total, about 39 different types of basic plastics and polymers are used to make an automobile. More than 70% of the plastic used in automobiles comes from four polymers: polypropylene, polyurethane, polyamides and PVC.  

Key Difficulties in Automotive Part Manufacturing via Injection Molding


→Automotive parts demand exceptionally high dimensional accuracy/tolerance.

→Material diversity complicates process development and elevates material costs.

→Injection molding is energy-intensive, with significant energy cost contributions

Our Technical Solutions

  • HXM servo machine 
  •  Intelligent Servo Drive
    Design Highlights: Permanent
    Magnet Synchronous Servo Motor +
    Closed-Loop Vector Control
  • T-Type High-Rigidity Platen System
    Monobloc T-box Tie-bar Housing (re-
    places traditional straight-plate
    platens)
    Multi-rib Reinforcement Design
  •  Thermal Management Opti-
    mization SystemSystem
    Dual-circuit oil temp control (±1℃
    accuracy)
    Barrel zone PID heating (15% energy
    savings)

  

  • HXZ Two-platen Machine
  •  Compact Structure,
    Space-Saving Design
    Fast oil cylinder matching propor-
    tional valve switch module,
    achieving perfect integration of fast
    and smooth operation
  • Specialized Screw
    The latest screw design technology
    meets the needs of
    different applications and materials,
    with a wide range of
    applications and strong adaptability
  •  Energy-Efficient & High-Perfor-
    mance with Low Operating Costs
    The newly designed servo driven
    hydraulic control system has faster
    response, lower energy
    consumption, higher efficiency, and
    more stable operation

Our Case

  • Machine: HXM2000T
    Cavities: 1
  • Machine: HXM2500T
    Cavities: 1
  • Machine: HXM630T
    Cavities: 1

Turnkey Project

  • 01
    Process & Mold Analysis & Design

    ● Raw Material Selection
    ● Product Design
    ● Mold Flow Analysis
    ● Mold Design Recommendations

  • 02
    Equipment Selection Recommendations

    ● Product Performance
    ● Product Quality
    ● User-Friendliness
    ● Safety Requirements

  • 03
    Whole-Plant Planning Recommendations

    ● Production Line Flow
    ● Layout, Man, Macie Marcrdng according to Process Flow
    ● Peripheral Automation
    ● Smart Connectivity

  • 04
    Turnkey Solution Delivery

    ● Professional Installation and Commissioning
    ● On-Site Operator Training
    ● Molding Process Training

  • 05
    After-Sales Service Solutions

    ● Preventive Maintenance (PM)
    ● Equipment Upgrade